AERSULATE®とは?

Outlastは、世界最高の断熱性を持つ生地であるエアロゲルを、革新的なプロセスでテキスタイルに結合させることに成功しました。この高性能素材はAERSULATE® と呼ばれ、多くの分野で一般的なテキスタイル断熱材を上回るパフォーマンスを発揮します。

What is Aersulate® insulation?

What is Aersulate® insulation?

Aersulate® is an advanced textile insulation based on aerogel – one of the lightest and most effective insulating materials known. Integrated into flexible fabrics through a proprietary process, Aersulate® combines ultra-thin construction with exceptional thermal performance.

Originally used in aerospace applications, aerogel offers outstanding insulation due to its extremely high air content and porous structure. Aersulate® makes this high-performance material usable for textiles and technical applications.

How does Aersulate® differ from conventional insulation materials?

Unlike conventional insulation, which relies on bulk and thickness, Aersulate® delivers high performance at minimal thickness.

  • Effective insulation at just 1–2 mm thickness
  • Up to 100% higher thermal resistance compared to identical materials without Aersulate®
  • Performance remains stable under pressure and humidity

Traditional materials often lose insulation when compressed or wet. Aersulate® maintains its structure and performance due to the embedded aerogel network.

Why is Aersulate® so thin yet effective?

Why is Aersulate® so thin yet effective?

The key lies in aerogel’s structure. It consists of a highly porous structure that traps air extremely efficiently - air being the best natural insulator.

Because of this:

  • High insulation does not depend on thickness
  • Designers can reduce bulk without sacrificing performance
  • New product concepts become possible where space is limited

This “space-saving insulation” enables lightweight, slim designs with high thermal protection.

Does Aersulate® work under real-life conditions like pressure or moisture?

Yes. One of the biggest advantages of Aersulate® is its reliable performance in demanding conditions.

  • Maintains insulation under mechanical pressure
  • Performs consistently in humid or wet environments
  • No significant loss of thermal efficiency

This makes it ideal for applications like footwear, workwear, and protective gear where conventional insulation often fails.

Is Aersulate® breathable and water-resistant?

Is Aersulate® breathable and water-resistant?

Aersulate® combines insulation with functional comfort properties:

  • Breathable for improved wear comfort
  • Water-repellent for reliable performance
  • Can be combined with flame-retardant properties

This balance makes it suitable for both consumer products and technical applications.

What applications is Aersulate® suitable for?

What applications is Aersulate® suitable for?

Aersulate® offers a wide range of applications across industries:

  • Apparel (including workwear and protective clothing)
  • Footwear
  • Bedding and outdoor equipment
  • Automotive and technical applications
  • Fire protection and safety gear

Its unique combination of thinness and performance enables solutions where traditional insulation reaches its limits.

Is Aersulate® sustainable?

Aersulate® is based on aerogel derived from quartz – a natural raw material found in sand. It is:

  • Safe and non-toxic
  • Produced under high environmental standards
  • Designed for long-lasting performance

This contributes to more durable and resource-efficient products.

What makes Aersulate® unique?

Aersulate® stands out through a combination of properties rarely found together:

  • Ultra-thin yet high-performance insulation
  • Reliable function under pressure and moisture
  • Lightweight and flexible
  • Broad application potential

It enables a new generation of products where performance, comfort, and design freedom coexist.

Aersulate® insulation – key benefits at a glance:

Aersulate® insulation – key benefits at a glance:

  • Ultra-thin insulation (1–2 mm)
  • High thermal resistance
  • Works under pressure and humidity
  • Lightweight and breathable
  • Based on aerogel technology
  • Made in Germany
What is Aersulate® Wadding?

What is Aersulate® Wadding?

Aersulate® Wadding is a high-performance insulation material in which aerogel is integrated in high amounts (50% by volume). It combines the excellent insulating properties of aerogel with the processability and comfort of traditional wadding materials.

How is Aersulate® Wadding different from conventional wadding?

Unlike conventional wadding, which relies on thickness to trap air, Aersulate® Wadding delivers high insulation performance at significantly reduced thickness.

  • Less bulk
  • Lower weight
  • Higher thermal efficiency

This enables slimmer product designs without compromising warmth.

How thin can Aersulate® Wadding be?

How thin can Aersulate® Wadding be?

Aersulate® Wadding can achieve effective insulation at much lower thickness compared to traditional waddings. Even at comparable weights, it can significantly outperform standard insulation materials.

Does Aersulate® Wadding lose performance under pressure?

No. Aersulate® Wadding maintains almost its full insulation performance even under compression. This is a key advantage over conventional insulation materials, which typically lose trapped air and therefore insulation when compressed (e.g. in footwear, kneeing or tight garments).

Is Aersulate® Wadding suitable for footwear?

Yes, Aersulate® Wadding is particularly well suited for footwear applications.

  • Performs under pressure
  • Provides insulation without bulk
  • Improves comfort in cold environments

It is ideal for boots, outdoor footwear, and work shoes.

Can Aersulate® Wadding be used in apparel?

Can Aersulate® Wadding be used in apparel?

Yes. Aersulate® Wadding enables lightweight and slim garment constructions while maintaining high insulation performance.

It is suitable for:

  • jackets
  • workwear
  • protective clothing
  • outdoor apparel

How does Aersulate® Wadding perform in humid conditions?

Aersulate® Wadding retains its insulation performance even in humid environments.
Unlike traditional insulation materials, it does not rely only on air trapped within the wadding, but also on air enclosed within the aerogel’s porous structure. This helps maintain more consistent insulation performance in real-life conditions.

Is Aersulate® Wadding breathable?

Yes, Aersulate® Wadding can be engineered to provide breathability alongside insulation, supporting overall wear comfort.

What are the key benefits of Aersulate® Wadding?

What are the key benefits of Aersulate® Wadding?

  • High insulation at low thickness
  • Lightweight and flexible
  • Reliable under pressure and humidity
  • Suitable for demanding applications
  • Enables new product designs
What applications is Aersulate® Wadding best suited for?

What applications is Aersulate® Wadding best suited for?

Aersulate® Wadding is ideal for:

  • footwear
  • workwear
  • outdoor gear
  • protective clothing
  • technical applications

It is particularly effective where space is limited but high insulation is required.

素材の厚さがわずか1.3 mmの場合、AERSULATE®のRCT値は0.12です。

AERSULATE® の断熱材は、同じ断熱性能を備えた従来の断熱フォームの10分の1のスペースで済みます。AERSULATE® は、これまでスペースが限られていた用途でも断熱を可能にします。AERSULATE® は、圧力や湿気の影響を受けても機能し、耐火性のある基布と組み合わせれば難燃性を発揮します。

いいえ、AERSULATE® の機能を担うエアロゲルは、顕微鏡でしか見えない小さな粒子で構成されています。

AERSULATE® は非常にさまざまな用途で使用されるため、製品に関する特定の注意事項を遵守する必要があります。

AERSULATE®の製造および、すべてのAERSULATE® 製品に必要なエアロゲルの製造と加工は、ドイツで行われています。これは、最高の環境および社会基準を満たし、児童労働や社会的搾取を排除することを意味しています。

ドイツのハイデンハイムに拠点を置くOutlast Technologies GmbHは、AERSULATE® テクノロジーを開発しました。Outlast Technologies GmbHは、テキスタイルの温度調節製品でも世界的に知られています。